1975 Catalina 27. Use of portable tanks in aft lazarette

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  • philwsailz
    Senior Member
    • Jul 2010
    • 24

    1975 Catalina 27. Use of portable tanks in aft lazarette

    m

    My C27 is inboard powered with an A4. Stock gasoline tank is intact, but it has popped loose from its tabbing AND it's the original tank.

    I'm considering scuttling the onboard tank for portable tanks. Stock tank is sound but inside "living" space. Optional tank location is sealed and self-draining from a flammable vapor perspective.

    Onboard tank is below motor. Fuel pump overcomes Gravity. External tanks would be above motor. Prone to siphon flooding maybe. Is it safe or advisable to have the fuel tank upwards of a foot above the carburetor?

    I don't want a gravity-fed fuel leak due to a poorly seated bowl valve.

    Thoughts?
    Last edited by philwsailz; 04-06-2016, 11:59 AM.
  • ndutton
    Afourian MVP
    • May 2009
    • 9776

    #2
    Life's a trade off.

    The existing tank may be inside the cabin space but it's ventilated per USCG standards by the bilge blower. The laz may be sealed from the cabin space but it's not ventilated to spec and it's higher than the carburetor as you observed. There are anti-siphon tank valves available to resolve the gravity feed concern (also a USCG requirement) and a manual shut off valve immediately ahead of the carburetor is in order but powered ventilation of the laz is imperative if it is to become a fuel compartment. I'd study the tank venting requirements carefully as well. I believe it's required to be vented overboard. We have a Standards forum category with all the pertinent information.

    If the existing tank is sound and clean, I'd look at re-securing it. If not sound and clean, I'd consider replacing it with a Moeller poly tank. Please consider that there are thousands of Catalina 27's manufactured with the tank in the stock location without issues.
    Last edited by ndutton; 04-06-2016, 11:22 PM. Reason: Jeez, learn to spell, will ya?
    Neil
    1977 Catalina 30
    San Pedro, California
    prior boats 1987 Westsail 32, 1970 Catalina 22
    Had my hands in a few others

    Comment

    • thatch
      Afourian MVP
      • Dec 2009
      • 1080

      #3
      Phil, I did exactly what you are contemplating on my Cat 30 a few years ago after finding a small leak at the lowest point of the original aluminum tank. That tank had an anti-syphon valve and a shutoff valve which I just transferred to the new Moeler tank. Another modification that was needed during the change was to move the fuel fill farther aft, nearer the new tank. I do not use any kind of sealing gasket on that compartment, so I feel that it is fairly well vented. One bad design feature on the C-30's is that the fuel fill will become completely flooded during a washdown. The new location has proven to be a in much dryer location. I have had zero problems with this change and have gained some valuable storage space inside the cabin.
      Tom

      Comment

      • JOHN COOKSON
        Afourian MVP, Professor Emeritus
        • Nov 2008
        • 3501

        #4
        Don't Quite Understand Current Tank Location

        Originally posted by philwsailz View Post
        m
        Stock gasoline tank is intact, but it has popped loose from its tabbing AND it's the original tank.
        Stock tank is sound but inside "living" space. Thoughts?
        Phil
        I also have Cat 27. The factory installed tank is located under the starboard quarter berth right next to A4 on my boat. I don't consider that area to be "living space" at all. More like inside the boat but out of the way. By any chance is the current tank on top of the starboard quarter berth? Where exactly is the current tank?

        TRUE GRIT

        If the current tank is under the starboard quarter berth an option would be to render it non explosive cut it up to remove it then put in two smaller cross linked plastic tanks in its place with a tank1, tank2 selector. Or just go with one smaller tank. Depending on how you use the boat a smaller tank might work for you? This way you wouldn't have to cut the quarter berth to get the existing tank out or new one(s) in.

        Comment

        • The Garbone
          Senior Member
          • Dec 2013
          • 307

          #5
          We had a 74' C27 with factory outboard. It had 2x 6gallon saddle tanks in the act lazerette with a cutout in the middle for the motor. I would think it would be easy to put a set of tanks in and proper vents.

          One thing I discovered is it was easier to leave the tanks in place even though I could remove them and fill them with a siphon.

          On our C30 I think the tank level is above the carb at least when full, I have a easy access shut off valve just to be safe.
          Gary
          78' Catalina 30 #1179
          www.svknotaclew.wordpress.com

          Comment

          • philwsailz
            Senior Member
            • Jul 2010
            • 24

            #6
            Originally posted by JOHN COOKSON View Post
            Phil
            I also have Cat 27. The factory installed tank is located under the starboard quarter berth right next to A4 on my boat. I don't consider that area to be "living space" at all. More like inside the boat but out of the way. By any chance is the current tank on top of the starboard quarter berth? Where exactly is the current tank?

            TRUE GRIT

            If the current tank is under the starboard quarter berth an option would be to render it non explosive cut it up to remove it then put in two smaller cross linked plastic tanks in its place with a tank1, tank2 selector. Or just go with one smaller tank. Depending on how you use the boat a smaller tank might work for you? This way you wouldn't have to cut the quarter berth to get the existing tank out or new one(s) in.
            Well you are correct. The space the tank occupies is technically in the engine compartment. Thing is, with current ABYC and USCG rules regarding bulkhead separation of engine spaces, so is the bilge... Yes, my tank is under the starboard quarter-berth... with really no solid isolation bulkheads between the tank and the cabin. As an ABYC/NMMA member I know the 40-yr old boat does not meet current standards... To me th tank IS in the "living space" of the boat.

            If tank elevation were equal, fuel storage in new tank(s) in the self-draining open-to-atmosphere aft lazz would remove one source of explosive vapor from the interior.

            I have not ruled out either solution yet, but central to the decision is how elegantly a guy could implement an automatic fuel shutoff to prevent siphoning, if even it is an issue. Or a manual shutoff...

            So... Issues are defined Both options have their benefits. It becomes in my mind about a 50/50 trade off. Central to the decision I how to implement a fuel shutoff, simple or mildly interesting.

            I do prefer new tanks in the vented and self-draining lazz IF I can with piece of mind know I can do it without draining the tanks straight into the bilge. The fuel storage location IS Infinitely safer.

            Comment

            • Al Schober
              Afourian MVP
              • Jul 2009
              • 2024

              #7
              My recollection of Cat 27s is that they came in the inboard and outboard versions. The outboard version had the engine in the lazarette along with the fuel tank - all open aft, draining aft, and isolated from the cabin. The inboard engine was a conventional inboard installation.
              I would be very leery of trying to use an outboard tank for an inboard engine.
              I formerly had a Morgan 24 with an outboard, and after issues with the tank in the cockpit, moved two tanks to the space below. After initial fuel starvation issues, an electric fuel pump moved fuel to the engine nicely. Plug in the full tank and away you go.
              Didn't realize at the time how I was flirting with death - any vapors from the tanks went into the bilge - where we were living. And outboard tanks vent to their surroundings, not overboard like inboard tanks.

              Comment

              • hanleyclifford
                Afourian MVP
                • Mar 2010
                • 6994

                #8
                I added an extra tank as shown. The detachable venting parts are from McMaster. Not shown is the bungi hold down arrangement and the required shut off valve.
                Last edited by hanleyclifford; 07-13-2016, 08:23 PM.

                Comment

                • JOHN COOKSON
                  Afourian MVP, Professor Emeritus
                  • Nov 2008
                  • 3501

                  #9
                  Phil
                  You may be on to something good moving the tank to the lazaret. Thinking how my Cat 27 is put together.*.....The tank fill is on the very end of the starboard cockpit combing and the vent is on the starboard side high and to the right (when viewed from outside the boat) on the stern. I don't see any reason why you couldn't use the existing fill and vent to a tank in the lazaret. This arrangement would keep any fumes from the tank out of the hull area. You could put a gas vapor detector in the lazaret for added peace of mind. This should work well because it is a closed space. Any vapors or spillage would stay in the lazaret not in the "living space".
                  * Hull #4446 built in 1979

                  TRUE GRIT

                  There is one disadvantage which may or may not be important to you: You're moving weight to the end of the boat.

                  Comment

                  • ndutton
                    Afourian MVP
                    • May 2009
                    • 9776

                    #10
                    Party pooper

                    Are Al Schober and I the only ones who think this is dangerous? We are discussing portable tanks inside the boat. The USCG is very specific about and have good reasons for requirements for such installations. Just for the tank there are shock test, fire test, pressure test, labeling, grounding of all metallic parts and powered ventilation of the space. Heaven forbid there's ever an incident but if there was the insurance adjuster would likely red stamp the claim and you're on your own.

                    For the record, I remember Phil from back when I frequented (struggled with) SBO and his work is exceptional, one of the really good guys over there.
                    Last edited by ndutton; 04-07-2016, 10:18 AM.
                    Neil
                    1977 Catalina 30
                    San Pedro, California
                    prior boats 1987 Westsail 32, 1970 Catalina 22
                    Had my hands in a few others

                    Comment

                    • hanleyclifford
                      Afourian MVP
                      • Mar 2010
                      • 6994

                      #11
                      Here we see the Bayliner arrangement. I'm sure there is no USCG or insurance problem or it wouldn't be built.
                      Last edited by hanleyclifford; 07-13-2016, 08:23 PM.

                      Comment

                      • ndutton
                        Afourian MVP
                        • May 2009
                        • 9776

                        #12
                        Really?

                        The example offered is a 16 foot outboard powered Bayliner Element bow rider in comparison to our inboard auxiliaries? Perhaps a wider angle view of the Bayliner installation will tell a more complete story:

                        Click image for larger version

Name:	Bayliner fuel tanks.jpg
Views:	1
Size:	50.1 KB
ID:	197595

                        Look, you can have any gasoline tank installation you want. Advocating it for others is another matter.
                        Last edited by ndutton; 04-08-2016, 09:38 PM.
                        Neil
                        1977 Catalina 30
                        San Pedro, California
                        prior boats 1987 Westsail 32, 1970 Catalina 22
                        Had my hands in a few others

                        Comment

                        • hanleyclifford
                          Afourian MVP
                          • Mar 2010
                          • 6994

                          #13
                          Originally posted by ndutton View Post
                          The example offered is a 16 foot outboard powered Bayliner Element bow rider in comparison to our inboard auxiliaries? Perhaps a wider angle view of the Bayliner installation will tell a more complete story:

                          [ATTACH]11575[/ATTACH]

                          Look, you can have any gasoline tank installation you want. Advocating it for others is another matter.
                          Sharing information does not constitute advocating.

                          Comment

                          • hanleyclifford
                            Afourian MVP
                            • Mar 2010
                            • 6994

                            #14
                            Also, note that the Bayliner installation does not feature individual overboard ventilation for the tanks - mine does. The Bayliner installation does provide side ventilation (as does mine) but I suggest that fumes could build up on that Bayliner installation just under the hatch.

                            Comment

                            • ndutton
                              Afourian MVP
                              • May 2009
                              • 9776

                              #15
                              Originally posted by hanleyclifford View Post
                              Here we see the Bayliner arrangement. I'm sure there is no USCG or insurance problem or it wouldn't be built.
                              Enough said.
                              Neil
                              1977 Catalina 30
                              San Pedro, California
                              prior boats 1987 Westsail 32, 1970 Catalina 22
                              Had my hands in a few others

                              Comment

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