Is This Going To Work ?

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  • ButchPetty
    Senior Member
    • Jul 2010
    • 261

    Is This Going To Work ?

    Please give me feedback.
    Last edited by ButchPetty; 11-10-2010, 02:45 AM.
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    ButchPetty.com
  • ndutton
    Afourian MVP
    • May 2009
    • 9776

    #2
    Yeah, like it. I'd like it better if the mixer was a little further downstream, about the height of the engine exhaust flange. I'd also like to see that last loop as high and as close to the boat's centerline as possible. Still like it though.
    Last edited by ndutton; 09-27-2010, 07:58 PM.
    Neil
    1977 Catalina 30
    San Pedro, California
    prior boats 1987 Westsail 32, 1970 Catalina 22
    Had my hands in a few others

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    • ButchPetty
      Senior Member
      • Jul 2010
      • 261

      #3
      Originally posted by ndutton View Post
      Yeah, like it. I'd like it better if the mixer was a little further downstream, about the height of the engine exhaust flange. I'd also like to see that last loop as high and as close to the boat's centerline as possible.
      The loop is very close to center line. Thanks.
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      ButchPetty.com

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      • Kelly
        Afourian MVP
        • Oct 2004
        • 683

        #4
        Watch out for salamanders and geckos when you put the exhaust piping together. They can clog the output and result in water backing-up into the cylinders.
        Kelly

        1964 Cheoy Lee Bermuda Ketch, Wind and Atomic powered

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        • rigspelt
          Afourian MVP
          • May 2008
          • 1252

          #5
          Looks like you've been reading these:


          Exhaust riser failures—either in the design of the thing, or by corrosion failures—is the single largest cause of engine damage and premature engine failure.


          The archives in this forum contain some very thoughtful threads on the topic, as it appears you have discovered.

          Exhaust systems are tricky. I am certainly no expert, but for what my weak opinion is worth, I don't spot any trouble in the vertical heights you have chosen, and I like your efforts to eliminate bends as much as possible.

          I took the insulation wrap past the injection point to cover all the metal of the dry/wet stack. Your diagram suggests you might be thinking of stopping at the injection point. No idea how important that might be.

          I presume the waterlift muffler you pick will be large enough to collect water without risk of backflow to the engine. I did diameter/volume calculations to predict whether the MMI muffler was big enough using guesses about gas/water ratios, and in testing after installation on our boat we found that my prediction was right on: just over a safe inch after shutdown.

          Try to avoid a dip in the last run of exhaust hose from transom loop to exhaust tip.

          I installed a stainless steel Vetus exhaust tip in the transom that has a nifty little flap to minimize wave-splash backward into the exhaust hose.

          I would have oriented the geckos with hot-coloured tails toward the manifold and cool noses toward the transom, but then I overthink things.
          1974 C&C 27

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          • ButchPetty
            Senior Member
            • Jul 2010
            • 261

            #6
            Originally posted by rigspelt View Post
            Looks like you've been reading these:


            Exhaust riser failures—either in the design of the thing, or by corrosion failures—is the single largest cause of engine damage and premature engine failure.


            The archives in this forum contain some very thoughtful threads on the topic, as it appears you have discovered.

            Exhaust systems are tricky. I am certainly no expert, but for what my weak opinion is worth, I don't spot any trouble in the vertical heights you have chosen, and I like your efforts to eliminate bends as much as possible.

            I took the insulation wrap past the injection point to cover all the metal of the dry/wet stack. Your diagram suggests you might be thinking of stopping at the injection point. No idea how important that might be.

            I presume the waterlift muffler you pick will be large enough to collect water without risk of backflow to the engine. I did diameter/volume calculations to predict whether the MMI muffler was big enough using guesses about gas/water ratios, and in testing after installation on our boat we found that my prediction was right on: just over a safe inch after shutdown.

            Try to avoid a dip in the last run of exhaust hose from transom loop to exhaust tip.

            I installed a stainless steel Vetus exhaust tip in the transom that has a nifty little flap to minimize wave-splash backward into the exhaust hose.

            I would have oriented the geckos with hot-coloured tails toward the manifold and cool noses toward the transom, but then I overthink things.
            LOL, thats funny with the lizards. I dont know why I didnt think of it. LOL

            I agree on the wrap....it wasnt drawn in but planned in.

            I agree on the size of the muffler. This is my choice; http://www.fisheriessupply.com/produ...0035&cid=17456Also the rise of the hot pipe will be about 24 inches above the muffler as well.

            Right now I have this crazy rubber "football" shaped thing in my system right before the transom opening. I have to take it off and try to figure out just what the hell it is. I think it is going away the flap idea is one I like also.

            Thanks for the info and input.
            Last edited by ButchPetty; 09-28-2010, 05:41 AM.
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            • ButchPetty
              Senior Member
              • Jul 2010
              • 261

              #7
              Originally posted by Kelly View Post
              Watch out for salamanders and geckos when you put the exhaust piping together. They can clog the output and result in water backing-up into the cylinders.

              Lmao
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              ButchPetty.com

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              • ButchPetty
                Senior Member
                • Jul 2010
                • 261

                #8
                Oh Crap !!!!!!

                It just occurred to me that I have a 3-5 minute lapse time at initial startup when there is no water being injected into the exhaust system because of my Doyle thermostate......dont say I need to change it because I cant without changing the manifold and that ain't happening now.
                Will the inline muffler....... http://www.fisheriessupply.com/produ...0035&cid=17456
                ......survive the assault?
                Now I'm worried......I thought I had this problem solved.
                Last edited by Administrator; 09-29-2010, 02:34 PM. Reason: Inappropriate content.
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                • ndutton
                  Afourian MVP
                  • May 2009
                  • 9776

                  #9
                  Whoa, whoa.

                  Doesn't your thermostat simply bypass the engine during warm-up and still deliver water to the exhaust? I'd be absolutely shocked if it didn't.
                  Neil
                  1977 Catalina 30
                  San Pedro, California
                  prior boats 1987 Westsail 32, 1970 Catalina 22
                  Had my hands in a few others

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                  • hanleyclifford
                    Afourian MVP
                    • Mar 2010
                    • 6994

                    #10
                    The in line muffler will survive about 35 seconds from cold start up. Find a way to inject some water with thermostat closed.

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                    • ButchPetty
                      Senior Member
                      • Jul 2010
                      • 261

                      #11
                      Originally posted by ndutton View Post
                      Whoa, whoa.

                      Doesn't your thermostat simply bypass the engine during warm-up and still deliver water to the exhaust? I'd be absolutely shocked if it didn't.
                      Nope. No water till the engine reachs 140-150 degrees ......PERIOD. But after the initial days startup it gets water in 1-2 minutes.
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                      • ndutton
                        Afourian MVP
                        • May 2009
                        • 9776

                        #12
                        Originally posted by ButchPetty View Post
                        Nope. No water till the engine reachs 140-150 degrees ......PERIOD. But after the initial days startup it gets water in 1-2 minutes.
                        Oh my.

                        That also means there's no flow through the water pump as its discharge is closed off by the thermostat and we're talking 3 - 5 minutes, YIKES!!

                        Check this site for cooling system diagrams. A modification shouldn't be that difficult. And check your pump impeller, it's suffering too.
                        Neil
                        1977 Catalina 30
                        San Pedro, California
                        prior boats 1987 Westsail 32, 1970 Catalina 22
                        Had my hands in a few others

                        Comment

                        • ButchPetty
                          Senior Member
                          • Jul 2010
                          • 261

                          #13
                          Originally posted by ndutton View Post
                          Oh my.

                          That also means there's no flow through the water pump as its discharge is closed off by the thermostat and we're talking 3 - 5 minutes, YIKES!!

                          Check this site for cooling system diagrams. A modification shouldn't be that difficult. And check your pump impeller, it's suffering too.
                          Wrong. There is always water flowing thru the pump.

                          Wrong #2. I don't run impellers. Thats for whimps. I am strickly gear drivin.

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                          • ButchPetty
                            Senior Member
                            • Jul 2010
                            • 261

                            #14
                            Hey, this is like one of those Jeopardy games......what engine am I?

                            Answer: What is a 1966 Universal Atomic 4, 100% marine.

                            I have a gear driven water pump. My thermostat allows such a minute amount of water pass.......like tears on the cheek of a lizard, just small amounts.

                            And the thermostat mount on the manifold is like none other than those that had Doyle thermos. It sucks......but yet it has advantages.....I think. :O
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                            • ndutton
                              Afourian MVP
                              • May 2009
                              • 9776

                              #15
                              Didn't realize you had a gear pump. I stand corrected.

                              Exhaust temps are still an issue.
                              Neil
                              1977 Catalina 30
                              San Pedro, California
                              prior boats 1987 Westsail 32, 1970 Catalina 22
                              Had my hands in a few others

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