Another Impeller Mismatch?

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  • edwardc
    Afourian MVP
    • Aug 2009
    • 2511

    Another Impeller Mismatch?

    Well, I finally started de-winterizing this weekend. Was out of town for the last two, so I was chomping at the bit to get going. And the weather cooperated beautifully.

    At first, it was smooth sailing. Engine started up on the second try. Ran great. Replaced the pencil zinc in the HX and ran again to test for leaks. None!
    Tons of raw water out the back (as usual). Idle temp between 150 & 160; in gear tied to the dock at 2000 rpm it came up to 180 and stayed there, rock solid as usual. I should have stopped there and left well enough alone.

    Instead, I checked my engine log, and realized that it had been 4 years on the same impellers in both the raw water and antifreeze pumps! I hadn't changed them since I put in a Moyer rebuild and a brand new Moyer FWC in 2011.

    So I got out my spares, which I purchased in 2012 and kept sealed in a Ziploc bag to protect them. Since I have a V-drive engine, the coolant pump on the accessory drive is easily accessible, and the thumbscrew back on the Moyer pump makes it a breeze to remove. The raw water pump, however, is another matter. It's a Moyer pedestal pump, mounted up high at the flywheel end, which is the farthest from the cabin in my V-drive configuration. Squirming into the opening, lying on top of the engine, I was just able to reach it. The thumbscrew back came off easily, but the impeller didn't want to come off. With a lot of coaxing (and cursing), a pair of needle-nose pliers, a sharp hook tool, and the loss of some skin, I was finally able to get it out, but not without damaging it. It was intact, with all the lobes, but was definitely tired looking, with creases showing at the base of the lobes. I replaced it with one of my new spares (from 2012), cleaned & re-greased the o-ring, and reinstalled the back.

    Engine started right up, and I quickly checked for leaks on both pumps. None! Success? No, not quite. A glance over the stern showed a bare trickle of water coming out, with an occasional anemic "bloop". A far cry from what I had just an hour ago!

    At idle, the temp quickly climbed to 180 and stayed there, with a tiny bit of steam in the exhaust. Increasing the rpm to 2000 caused the temp to start climbing above 180, with more steam. More water out, but still not near enough. Its clear I can't run this way without overheating. And the water's still pretty cold here.

    So, what went wrong? Am I another victim of the "Impeller size mismatch" problem that was noted a while back? Or is the pump so worn that a new impeller won't seal properly, but an old, swollen one will? If so, I don't see how, as this was a brand new pedestal pump installed in 2011 with the impeller it was shipped with. I did note that there was a perceptable wear pattern on the backplate where the impeller had been rubbing it. Is this normal, or should it be perfectly flat? I do have a spare unused thumbscrew backplate, and could try installing that.

    Unfortunately, I destroyed the old impeller getting it out, so there's no going back. I have two new impellers arriving from MMI tomorrow to replenish my spares.

    Other deas? Suggestions?
    Last edited by edwardc; 04-21-2015, 09:04 AM. Reason: fix typo
    @(^.^)@ Ed
    1977 Pearson P-323 "Dolce Vita"
    with rebuilt Atomic-4

    sigpic
  • BadaBing
    Senior Member
    • Jul 2007
    • 516

    #2
    I am hesitant to ask and suggest, knowing that you are a man of letters, BUT, are you positive th a the print on the cover didn't slip out of place? If a portion was out of the grove on the suction side you would suck.air, vs. Water, and have little flow and an occasional burp. Plus probably no leaks.
    Bill
    1974, Tartan 30, Unchained Melody
    www.CanvasWorks.US

    Comment

    • BunnyPlanet169
      Afourian MVP, Professor Emeritus
      • May 2010
      • 967

      #3
      One semi-random thought - do you ever have to prime your water pump? Even though mine is below the waterline, if I go into the back, or introduce air in the intake, it will often not prime itself. Not always, but enough to think about.
      Jeff

      sigpic
      S/V Bunny Planet
      1971 Bristol 29 #169

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      • JOHN COOKSON
        Afourian MVP, Professor Emeritus
        • Nov 2008
        • 3501

        #4
        One thing I would for sure do: Compare the new impellers with the ones that are in the pumps now. Let us know what you find.

        TRUE GRIT

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        • lat 64
          Afourian MVP
          • Oct 2008
          • 1994

          #5
          I often "fix" things before they break. It's a calling.
          sigpic Whiskeyjack a '68 Columbia 36 rebuilt A-4 with 2:1

          "Since when is napping doing nothing?"

          Comment

          • marthur
            Afourian MVP
            • Dec 2004
            • 844

            #6
            I often "fix" things before they break. It's a calling
            I hear you brother. And I want to do it myself even at twice the cost!
            Mike

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            • edwardc
              Afourian MVP
              • Aug 2009
              • 2511

              #7
              Originally posted by BadaBing View Post
              ... are you positive th a the print on the cover didn't slip out of place? If a portion was out of the grove on the suction side you would suck.air, vs. Water, and have little flow and an occasional burp. Plus probably no leaks.
              It's a good theory. I like it a lot better than the alternatives! I stuck the o-ring in the groove pretty good with enough grease to hold it there, but given the poor access and visibility I have, if it did slip I wouldn't have been able to see. One of the things I'll have to check somehow. Thanks!

              Originally posted by BunnyPlanet169 View Post
              One semi-random thought - do you ever have to prime your water pump? Even though mine is below the waterline, if I go into the back, or introduce air in the intake, it will often not prime itself. Not always, but enough to think about.
              No, I've never had to prime the pump. And it always had LOT of flow in the past. If I don't tie off my dinghy to the side when I'm backing, the exhaust will quickly fill it (DAMHIKT)!

              Originally posted by JOHN COOKSON View Post
              One thing I would for sure do: Compare the new impellers with the ones that are in the pumps now. Let us know what you find.
              TRUE GRIT
              Will do. I may get to the boat on Thursday. Otherwise, it'll have to wait for the weekend.
              @(^.^)@ Ed
              1977 Pearson P-323 "Dolce Vita"
              with rebuilt Atomic-4

              sigpic

              Comment

              • BunnyPlanet169
                Afourian MVP, Professor Emeritus
                • May 2010
                • 967

                #8
                Originally posted by lat 64 View Post
                I often "fix" things before they break. It's a calling.
                This process is often simultaneous for me....
                Jeff

                sigpic
                S/V Bunny Planet
                1971 Bristol 29 #169

                Comment

                • edwardc
                  Afourian MVP
                  • Aug 2009
                  • 2511

                  #9
                  Update

                  Originally posted by JOHN COOKSON View Post
                  One thing I would for sure do: Compare the new impellers with the ones that are in the pumps now. Let us know what you find.

                  TRUE GRIT
                  Well, I got back to the boat yesterday. I pulled the replacement impeller from the raw water pedestal pump, and compared it to the new ones that just arrived from MMI. NO difference in any dimensions. I even compared it to the used 4-year old impeller I took out of the coolant pump (I didn't destroy that one). Again no difference. So I put the replacement back in.

                  The o-ring was still fully seated in the backplate groove, so that's not the cause.

                  Next, I tried replacing the slightly worn backplate with a new unused one with a new o-ring. Again, this made no difference. I put a bucket under the exhaust and collected exactly 1 gallon while at idle in neutral. This took 76 seconds, giving a flow rate of only 0.79 gallons/minute. Way too low.

                  So, then I started to wonder if it's just a coincidence that the reduced flow began after changing the impeller. So I started looking for other causes.

                  The raw water strainer was not clogged, although I did find about a half dozen of the tiny brine shrimp in there. After rinsing them out and replacing the strainer, the flow rate increased a little to 1.25 gallons/minute. Still too low. At Idle in neutral, the temp started off at 155. When I increased to 2000 rpm in neutral, the temp climbed to 180, the flow rate increased a little to 1.71 gallons/minute, and I got a lot of steam out too. Decreasing back to idle did NOT bring the temp back down to 155, it only settled in at 170.

                  My plan at this point is to buy some 5/8" hose and start isolating sections of the raw water circuit to prove or disprove a clog. Headed to the boat right now.
                  @(^.^)@ Ed
                  1977 Pearson P-323 "Dolce Vita"
                  with rebuilt Atomic-4

                  sigpic

                  Comment

                  • lat 64
                    Afourian MVP
                    • Oct 2008
                    • 1994

                    #10
                    I recommend Old Bay seasoning for the brine shrimp.
                    sigpic Whiskeyjack a '68 Columbia 36 rebuilt A-4 with 2:1

                    "Since when is napping doing nothing?"

                    Comment

                    • edwardc
                      Afourian MVP
                      • Aug 2009
                      • 2511

                      #11
                      More updates

                      Yesterday, I disconnected the hose leading to the RWC pump intake, and led it to the galley sink. This removed the v-drive cooler, strainer, ball-valve, and through-hull from the circuit. With about 4 gallons of water in the sink, I started the engine and measured a flow rate of 1.6 gallons/min (38 sec/gal) at idle in neutral. Slightly better than before. I attribute the slight increase to the fact that the sink provides about an extra foot and a half of head.

                      So, it looks like things are OK on the intake side. Next time I get there, I'll try bypassing the raw-water side of the HX.
                      @(^.^)@ Ed
                      1977 Pearson P-323 "Dolce Vita"
                      with rebuilt Atomic-4

                      sigpic

                      Comment

                      • edwardc
                        Afourian MVP
                        • Aug 2009
                        • 2511

                        #12
                        Solved - it was NOT the impeller

                        Yesterday, I got to the boat and bypassed the raw water side of the heat exchanger. I figured this would give me a minute or two to make some flow measurements before it got too hot. And it worked.

                        What I found was that the raw water flow was up to 3 gal/minute at idle, and a prodigious 6 gal/minute at 2000 rpm! This exonerated the new impeller, and implicated the HX. Apparently it really WAS a coincidence that the flow reduced right after I changed the impeller.

                        Anyway, I pulled off the HX and opened the endcaps. I found two of the lower chambers almost filled with coarse grey-white crystals, probably a combination of salt and corroded zinc from the anode. The other two chambers, and all four of the top ones, were clear. A few minutes with a hose and a coat hanger wire and everything was good to go.

                        I replaced the endcaps with new seals and o-rings, remounted and reconnected the HX, and fired her up. Was quite happy to see the normal flow. It measured at 3 gal/min in idle, with the temp down at 135, and 6 gal/min @ 2000 rpm with the temp at 165. This is exactly what I expect at this time of the year.

                        So I'm now a happy camper! Boat's scheduled for haulout tomorrow so I can paint the bottom.
                        Attached Files
                        @(^.^)@ Ed
                        1977 Pearson P-323 "Dolce Vita"
                        with rebuilt Atomic-4

                        sigpic

                        Comment

                        • BadaBing
                          Senior Member
                          • Jul 2007
                          • 516

                          #13
                          Great analysis, thanks for the heads up.
                          Need to remember to open the HX at spring commissioning and clean my pipes.
                          Bill
                          1974, Tartan 30, Unchained Melody
                          www.CanvasWorks.US

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