I see this previous thread is closed but I had a similar problem with starter pinion not engaging flywheel and the problem was the shaft sleeve that the pinion slides on was installed backwards so that the pinion could not travel out to engage fully - It eventually wore 3/16 off the pinion teeth and failed. The best part was that it had recently come from a starter refurb company for a major overhaul
Hope this helps
Hope this helps
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