Speaking of fuel pumps

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  • gregsails
    Senior Member
    • Sep 2013
    • 95

    Speaking of fuel pumps

    I have my A4 out of my Catalina 30 for stringer repair. I am wondering about the carburetor. Its been 6 years since the last rebuild and it has run flawlessly since.A new rebuild kit is roughly 80 dollars. A electronic pump is 120. dollars. I plan a roughly 300 mile round trip this summer.
    I like to try new things but the old works well. I would like opinions as to weather the electronic way fuel pump is a good upgrade or is it a wash?
    Thanks for reading
    Greg
  • Mo
    Afourian MVP
    • Jun 2007
    • 4468

    #2
    If it works I wouldn't bother. I'd have a carb repair kit around and deal with it when you need to. You can buy spares, nothing wrong with that, and nothing wrong with having spares. I'm not into replacing things that can be replaced easily once a problem is detected. Note: electric fuel pumps can fail suddenly, but in reality, it's probably not that sudden. They give subtle signs that things are not right, hesitation, longer to start, sputtering on throttle up.

    I'd say your call on that one.
    Mo

    "Odyssey"
    1976 C&C 30 MKI

    The pessimist complains about the wind.
    The optimist expects it to change.
    The realist adjusts the sails.
    ...Sir William Arthur Ward.

    Comment

    • ndutton
      Afourian MVP
      • May 2009
      • 9601

      #3
      When was the last time you rebuilt your mechanical fuel pump? You know what happens when the internal diaphragm fails, right?
      Neil
      1977 Catalina 30
      San Pedro, California
      prior boats 1987 Westsail 32, 1970 Catalina 22
      Had my hands in a few others

      Comment

      • JOHN COOKSON
        Afourian MVP, Professor Emeritus
        • Nov 2008
        • 3500

        #4
        Both mechanical and electronic fuel pumps have advantages and disadvantages when compared. Which type of pump you use gets down to personal preference.
        Carburetors do not wear out in the usual sense. The vast majority of carburetor problems are caused by dirty fuel.
        A fuel pressure gauge between the fuel pump and the carburetor would be a great diagnostic addition if you don't have one already. If fuel system trouble should arise it will make it easy to determine where the problem is or is not.

        ex TRUE GRIT

        Comment

        • ndutton
          Afourian MVP
          • May 2009
          • 9601

          #5
          Greg, consider what needs to be done when a fuel pump fails to return to operation. For the purpose of this discussion we'll assume all the necessary replacement parts, testing equipment and tools are on board. General fuel system leaks are not included because their repair is the same for either type of pump.

          Electric pump, OPSS failure
          Jury rig = jumper the OPSS terminals
          Complete repair = replace OPSS

          Electric pump, pump failure
          Possible jury rig = dislodge stuck ball under bottom cap
          Complete repair = replace pump

          Mechanical pump, diaphragm failure
          Jury rig = none
          Complete repair = remove and rebuild pump or alternatively replace pump, change crankcase oil multiple times
          Last edited by ndutton; 01-08-2021, 12:08 PM.
          Neil
          1977 Catalina 30
          San Pedro, California
          prior boats 1987 Westsail 32, 1970 Catalina 22
          Had my hands in a few others

          Comment

          • Mo
            Afourian MVP
            • Jun 2007
            • 4468

            #6
            Originally posted by ndutton View Post
            Greg, consider what needs to be done when a fuel pump fails to return to operation. For the purpose of this discussion we'll assume all the necessary replacement parts, testing equipment and tools are on board. General fuel system leaks are not included because their repair is the same for either type of pump.

            Electric pump, OPSS failure
            Jury rig = jumper the OPSS terminals
            Complete repair = replace OPSS

            Electric pump, pump failure
            Possible jury rig = dislodge stuck ball under bottom cap
            Complete repair = replace pump

            Mechanical pump, diaphragm failure
            Jury rig = none
            Complete repair = remove and rebuild pump or alternatively replace pump, change crankcase oil multiple times
            Well done Neil. Great Post.
            Mo

            "Odyssey"
            1976 C&C 30 MKI

            The pessimist complains about the wind.
            The optimist expects it to change.
            The realist adjusts the sails.
            ...Sir William Arthur Ward.

            Comment

            • ndutton
              Afourian MVP
              • May 2009
              • 9601

              #7
              Moral of the Story re: mechanical fuel pumps

              It is prudent to give your mechanical fuel pump regular maintenance considering what it does when it fails.
              Neil
              1977 Catalina 30
              San Pedro, California
              prior boats 1987 Westsail 32, 1970 Catalina 22
              Had my hands in a few others

              Comment

              • gregsails
                Senior Member
                • Sep 2013
                • 95

                #8
                So you think electronic is the way to go. I'm on board with that. Just really wasn't sure about their dependability. Guess I'll give it a go.Thanks for the input

                Comment

                • ndutton
                  Afourian MVP
                  • May 2009
                  • 9601

                  #9
                  Originally posted by gregsails View Post
                  So you think electronic is the way to go
                  I can't say it's the way to go for you or anybody else but it is my preference. Some feel the OPSS is an added complication and failure point whereas I'm perfectly comfortable with it. The dealbreaker for me with the mechanical pump is what the Coasties require in the event of a diaphragm breach → pumping raw fuel into the crankcase. That's why I tried to make a point of regular mechanical pump maintenance.

                  Both electric and mechanical pumps are considered reliable around here.
                  Neil
                  1977 Catalina 30
                  San Pedro, California
                  prior boats 1987 Westsail 32, 1970 Catalina 22
                  Had my hands in a few others

                  Comment

                  • Dave Neptune
                    Afourian MVP, Professor Emeritus
                    • Jan 2007
                    • 5046

                    #10
                    Originally posted by ndutton View Post
                    Greg, consider what needs to be done when a fuel pump fails to return to operation. For the purpose of this discussion we'll assume all the necessary replacement parts, testing equipment and tools are on board. General fuel system leaks are not included because their repair is the same for either type of pump.

                    Electric pump, OPSS failure
                    Jury rig = jumper the OPSS terminals
                    Complete repair = replace OPSS

                    Electric pump, pump failure
                    Possible jury rig = dislodge stuck ball under bottom cap
                    Complete repair = replace pump

                    Mechanical pump, diaphragm failure
                    Jury rig = none
                    Complete repair = remove and rebuild pump or alternatively replace pump, change crankcase oil multiple times
                    For the mechanical jury rig I carried a spare electric as well as a kit for the mechanical pump. I rebuilt my mechanical pump a couple of years after purchasing and it is still working 25 years later.

                    My preference is to not have any kind of electrical spark anywhere near my fuel accept in the cylinder via a spark plug. Those pulse pumps can also leak and there is a constant "make & break" switching while running so the fuel if it leaks is exposed to spark.

                    Dave Neptune

                    Comment

                    • ndutton
                      Afourian MVP
                      • May 2009
                      • 9601

                      #11
                      Originally posted by Dave Neptune View Post
                      My preference is to not have any kind of electrical spark anywhere near my fuel accept in the cylinder via a spark plug. Those pulse pumps can also leak and there is a constant "make & break" switching while running so the fuel if it leaks is exposed to spark.
                      Yep, this is the comfort zone that factors into the decision between mechanical and electric fuel pumps. However, in the interest of full disclosure, the electric fuel pump is manufactured, tested and certified to meet the same ignition proof standard as our internal spark producing alternators, starters and distributors.
                      Attached Files
                      Last edited by ndutton; 01-09-2021, 03:13 PM.
                      Neil
                      1977 Catalina 30
                      San Pedro, California
                      prior boats 1987 Westsail 32, 1970 Catalina 22
                      Had my hands in a few others

                      Comment

                      • Sam
                        Afourian MVP
                        • Apr 2010
                        • 323

                        #12
                        Fyi on reliability - I'm on my 3rd Facet pump in 44yrs. Not even sure I needed to change the 2nd one but did so after being advised after 20 + yrs by N Dutton a few years back. A small price to pay for increased reliability.

                        Comment

                        • ndutton
                          Afourian MVP
                          • May 2009
                          • 9601

                          #13
                          My boat had a Facet electric pump when I bought it. The pump worked fine but looked like shi-shi so I replaced it on principle, part of making the boat my own during the original refit. The replacement pump has since performed flawlessly for 16 years.

                          I did have a functional fuel system issue a few years back, OPSS failure that was quickly solved at the dock. It had been recently doused with anti-freeze during cooling system work so its failure was not due to normal use.
                          Neil
                          1977 Catalina 30
                          San Pedro, California
                          prior boats 1987 Westsail 32, 1970 Catalina 22
                          Had my hands in a few others

                          Comment

                          • gregsails
                            Senior Member
                            • Sep 2013
                            • 95

                            #14
                            I'm taking this all in. Excellent points made

                            Comment

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