After much reading and thinking I tackled those two side plate bolts that sheared off on me. I cut the stubs flat with a Dremmel, and then carefully centre-punched the first one. I got most of the pilot hole drilled with a new high-quality metal bit, then the tip broke off just inside the level of the outer surface of the block, inside the hole. It actually broke twice. I was able to extract the nearer fragment, but the tip is buried in bolt metal in the bottomo of the hole. I thought I was using a 1/8" bit, but I think it was 3/32", so less sturdy. And I was drilling at too high a speed, without being careful enough to prop myself in a good position. Anyway, here I am, morosely wondering what the heck to do now.
Broken bolts: http://www.moyermarine.com/forums/showthread.php?t=2702
Broken bolts: http://www.moyermarine.com/forums/showthread.php?t=2702
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