Heat Exchanger Zinc

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  • sdemore
    Senior Member
    • Nov 2016
    • 230

    Heat Exchanger Zinc

    I bought a used heat exchanger last year from a working boat (same model sold on the Moyer site). I pulled the zinc out to replace it today and it is about half the length and thickness of new. I picked up a new on at West Marine and tried to install it today. It went in about 3/4 of the way and hit something inside the exchanger. So 2 questions:

    1) should a standard 2" long zinc fit, or is it supposed to be trimmed?

    2) Presuming it should fit, if I remove the bolt on top and/or bottom cover, can I pull out the tubes and see if a chunk of old zinc is in there?
    Steve Demore
    S/V Doin' It Right
    Pasadena, MD
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  • joe_db
    Afourian MVP
    • May 2009
    • 4474

    #2
    Originally posted by sdemore View Post
    I bought a used heat exchanger last year from a working boat (same model sold on the Moyer site). I pulled the zinc out to replace it today and it is about half the length and thickness of new. I picked up a new on at West Marine and tried to install it today. It went in about 3/4 of the way and hit something inside the exchanger. So 2 questions:

    1) should a standard 2" long zinc fit, or is it supposed to be trimmed?

    2) Presuming it should fit, if I remove the bolt on top and/or bottom cover, can I pull out the tubes and see if a chunk of old zinc is in there?
    1 - don't know, you can trim them
    2 - I would look in there and see
    Joe Della Barba
    Coquina
    C&C 35 MK I
    Maryland USA

    Comment

    • Al Schober
      Afourian MVP
      • Jul 2009
      • 2006

      #3
      There are two types of replacement zincs. First comes with the brass threaded plug - not sure how the zinc in secured into the brass. Second type the brass plug is threaded and you just replace the zinc, which has a male thread to match the female thread in the plug. If things fit, the second type is less expensive to replace.
      As for the length of the zinc, I recall having to trim the zinc to fit.

      Comment

      • Marty Levenson
        Senior Member
        • Nov 2004
        • 679

        #4
        pop the lid

        If it is anything like the one Indigo sells it is easy to open. I would certainly open it up and have a look.....especially as you don't know its history. Could even be it is not screwing all the way in due to zinc goo building up in the threads (as it did on mine).
        Marty
        1967 Tartan 27
        Bowen Island, BC

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        • sdemore
          Senior Member
          • Nov 2016
          • 230

          #5
          Thanks for the advice guys! I'll pop it open and see what I can see! It's been cold (frozen water cold), so I haven't been working on the boat as much as I need, so I'll open the heat exchanger at the next opportunity.
          Steve Demore
          S/V Doin' It Right
          Pasadena, MD
          sigpic

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          • sastanley
            Afourian MVP
            • Sep 2008
            • 6986

            #6
            If the threads match up, typically 1/8" NPT, there is no problem cutting some length off the zinc itself. I had to do that to fit in my HX. I probably used a hacksaw or dremel tool. Which reminds me, if I can't remember what I used to cut it, I probably need to replace it!
            Last edited by sastanley; 02-13-2019, 11:36 PM.
            -Shawn
            "Holiday" - '89 Alura 35 #109
            "Twice Around" - '77 C-30, #511 with original A-4 & MMI manifold - SOLD! (no longer a two boat owner!!)
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            • GregH
              Afourian MVP
              • Jun 2015
              • 564

              #7
              Maybe someone from Moyer can pipe in with what the length of the pencil zinc is required on their unit? I know you can get them in various lengths - why potentially pay more for a longer one that you have to cut?

              - Edit - sorry.. I got off my butt and did the looking myself LOL... - https://moyermarine.com/product/sacr...r-cfwc_04_268/

              if it's a similar unit to Moyers, maybe these dimensions will help?

              Greg
              1975 Alberg 30
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              • romantic comedy
                Afourian MVP
                • May 2007
                • 1912

                #8
                Originally posted by GregH View Post
                Maybe someone from Moyer can pipe in with what the length of the pencil zinc is required on their unit? I know you can get them in various lengths - why potentially pay more for a longer one that you have to cut?

                - Edit - sorry.. I got off my butt and did the looking myself LOL... - https://moyermarine.com/product/sacr...r-cfwc_04_268/

                if it's a similar unit to Moyers, maybe these dimensions will help?

                https://moyermarine.com/product/sacr...r-cfwc_04_268/
                You can buy the zinc without having to buy the brass part. I get my zincs and screw them right into the brass, for about 2 dollars.
                even West has them.

                Comment

                • sdemore
                  Senior Member
                  • Nov 2016
                  • 230

                  #9
                  The old one doesn't unscrew, maybe made that way, maybe corrosion. The new one does unscrew and I found that by accident.

                  The one on the Moyer page says overall length 2", length of zinc 1.3". The one I bought at West has 2" of zinc, which they told me was standard. On the bright side, it was only $4.79

                  Another lesson in the books...
                  Steve Demore
                  S/V Doin' It Right
                  Pasadena, MD
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