Converting from new flywheel cover to old cast iron

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  • ronstory
    Afourian MVP
    • Feb 2016
    • 404

    Converting from new flywheel cover to old cast iron

    All--

    I'm looking to rebuild my extra A4 and someone gave me a cast iron cover from an older engine. I know the newer engines like mine with the flat steel cover have deeper flywheel housing. Is it as simple as getting one of the older flywheel housing and then making sure it clears the new style flywheel?

    If I do this, with the same starter work or will this just become too much of a headache and should just be happy with what I have?
    Thanks,
    Ron
    Portland, OR
  • ronstory
    Afourian MVP
    • Feb 2016
    • 404

    #2
    Any suggestions?
    Thanks,
    Ron
    Portland, OR

    Comment

    • ndutton
      Afourian MVP
      • May 2009
      • 9601

      #3
      Haven't responded because I don't know. I have a question though. Why? What's the motivation?
      Last edited by ndutton; 10-16-2018, 08:28 AM.
      Neil
      1977 Catalina 30
      San Pedro, California
      prior boats 1987 Westsail 32, 1970 Catalina 22
      Had my hands in a few others

      Comment

      • Al Schober
        Afourian MVP
        • Jul 2009
        • 2006

        #4
        I see the motivation - he likes the cast cover!
        Try it and see if it fits.

        Comment

        • ndutton
          Afourian MVP
          • May 2009
          • 9601

          #5
          Originally posted by Al Schober View Post
          I see the motivation - he likes the cast cover!
          I should have been more specific. Any practical reason?
          Neil
          1977 Catalina 30
          San Pedro, California
          prior boats 1987 Westsail 32, 1970 Catalina 22
          Had my hands in a few others

          Comment

          • sdemore
            Senior Member
            • Nov 2016
            • 230

            #6
            Where is the like button for that last clarification???
            Steve Demore
            S/V Doin' It Right
            Pasadena, MD
            sigpic

            Comment

            • GregH
              Afourian MVP
              • Jun 2015
              • 564

              #7
              The cast iron looks cool for sure. As I am learning how to use timing light, the cast cover makes it more difficult for me to flash the pin
              Greg
              1975 Alberg 30
              sigpic

              Comment

              • ndutton
                Afourian MVP
                • May 2009
                • 9601

                #8
                Originally posted by GregH View Post
                As I am learning how to use timing light, the cast cover makes it more difficult for me to flash the pin
                Here's something you can do with a sheet metal cover that's beyond difficult with a cast cover:
                Neil
                1977 Catalina 30
                San Pedro, California
                prior boats 1987 Westsail 32, 1970 Catalina 22
                Had my hands in a few others

                Comment

                • Al Schober
                  Afourian MVP
                  • Jul 2009
                  • 2006

                  #9
                  Old engines used the cast cover - with a different starter, flywheel, and flywheel housing. I believe the new starter uses flywheels which are a slight bit bigger, hence the housing was made bigger. Some early housings will fit the bigger flywheel - usually with some grinding involved.
                  Do NOT know if the bolt pattern for the two covers is the same - might be.

                  Comment

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