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Search: Posts Made By: jkaiser77
Forum: Reversing Gear 06-23-2019, 10:27 PM
Replies: 4
Views: 3,759
Posted By jkaiser77
Hi folks I was finally able to drill the key...

Hi folks

I was finally able to drill the key out. It was very tenacious, but I think it was worth the effort to be able to put a new key in and reduce the chance of any problems with the rear...
Forum: Reversing Gear 06-22-2019, 12:17 PM
Replies: 4
Views: 3,759
Posted By jkaiser77
Keyway Stuck

Hi folks

I'm nearing the end of an overhaul, but the old key at the end of the reversing gear is stuck. I bought a new output coupling, and I'd like to use the new key. The old one actually seems...
Forum: Overhaul 09-07-2018, 08:36 AM
Replies: 4
Views: 4,727
Posted By jkaiser77
Not sure if the nicks were already there or not.

Not sure if the nicks were already there or not.
Forum: Overhaul 09-06-2018, 08:49 PM
Replies: 4
Views: 4,727
Posted By jkaiser77
Nicks in Cylinder Walls

Hi folks

Finishing up my first overhaul - a fun/fascinating/frustrating experience. Thank you to everyone who has offered advice along the way.

Had the cylinders rebored (0.010) by the local...
Forum: Overhaul 08-28-2018, 08:36 PM
Replies: 9
Views: 6,273
Posted By jkaiser77
Thanks, Dave. I'm wondering because an exterior...

Thanks, Dave. I'm wondering because an exterior section of my oil pan developed a bit of a rust bloom (where the machine shop that cleaned it forgot to put anti-rust grease on). I angle-grinded the...
Forum: Overhaul 08-28-2018, 04:33 PM
Replies: 9
Views: 6,273
Posted By jkaiser77
Painting the Engine

Random question to better understand my A4...

I'm currently overhauling my A4 and painting the dissembled cast iron parts.

I've masked all areas where there will be gaskets to keep them...
Forum: Cooling System 08-19-2018, 06:02 PM
Replies: 4
Views: 3,186
Posted By jkaiser77
Thanks, Dave. By the look of my photo do you...

Thanks, Dave. By the look of my photo do you think I need a new diverter?
Forum: Cooling System 08-19-2018, 05:45 PM
Replies: 4
Views: 3,186
Posted By jkaiser77
Need new water jacket?

Hi folks

Attempting an overhaul, and my water jacket came back from the machine shop looking like this. The brass pipe cap looks pretty rugged, and there's a small hole on the side that (I'm...
Forum: Overhaul 08-17-2018, 01:59 PM
Replies: 8
Views: 5,362
Posted By jkaiser77
Which primer to use?

Hello Aforians!

I'm attempting my first overhaul. Got everything back from the shop, and I need to apply primer. Several people on the forum suggest Rustoleum "Rusty Metal Primer." I found...
Forum: Overhaul 06-17-2017, 04:57 PM
Replies: 41
Views: 19,075
Posted By jkaiser77
Update: The machine shop pressure tested the...

Update:

The machine shop pressure tested the manifold, and it's totally fine. Just needs some new freeze plugs.

He also said the head definitely needs to be resurfaced, so I'm wondering if...
Forum: Troubleshooting 05-30-2017, 01:45 PM
Replies: 13
Views: 9,537
Posted By jkaiser77
Thanks, guys. Appreciate the advice. I'm...

Thanks, guys. Appreciate the advice.

I'm definitely pausing all purchasing decisions.

Took the block and manifold to the machine shop this morning. They'll let me know the verdict later this...
Forum: Troubleshooting 05-29-2017, 02:39 PM
Replies: 13
Views: 9,537
Posted By jkaiser77
Ok, here's the update... Pulled the engine...

Ok, here's the update...

Pulled the engine last fall, took the engine apart this week. When I got to the rod bearings this is what I found:
...
Forum: Overhaul 05-29-2017, 09:40 AM
Replies: 2
Views: 4,300
Posted By jkaiser77
Answer: you just rotate it off (parallel to the...

Answer: you just rotate it off (parallel to the head, not the flywheel)

A silly question, but maybe someone will find it useful someday : )
Forum: Overhaul 05-28-2017, 06:50 PM
Replies: 2
Views: 4,300
Posted By jkaiser77
Oil Strainer Removal

Hi folks

Need to remove the crankshaft main journal caps, but the oil strainer is in the way. Can't fit a socket/breaking bar on the nut.

What's the best way to remove the oil strainer? It...
Forum: Overhaul 05-28-2017, 11:34 AM
Replies: 41
Views: 19,075
Posted By jkaiser77
I was thinking of putting silicone where the male...

I was thinking of putting silicone where the male and female components meet, i.e. where the bubbles came from.
Forum: Overhaul 05-28-2017, 11:00 AM
Replies: 41
Views: 19,075
Posted By jkaiser77
This might be a crazy idea, but what about...

This might be a crazy idea, but what about covering the threaded fittings with silicone to (hopefully) create a better seal? Then retesting with the diluted soap?
Forum: Overhaul 05-28-2017, 10:15 AM
Replies: 41
Views: 19,075
Posted By jkaiser77
Wow, bubbles everywhere. Tried cranking things...

Wow, bubbles everywhere. Tried cranking things tighter but they're about as tight as I can get.

Next steps?
Forum: Overhaul 05-28-2017, 09:49 AM
Replies: 27
Views: 9,110
Posted By jkaiser77
I like your thinking, Tom. But I'm about to...

I like your thinking, Tom.

But I'm about to separate the block from the oil pan for a full teardown. I'll need the block upside down, and I'm assuming I don't want all that weight on the valve. ...
Forum: Overhaul 05-28-2017, 09:26 AM
Replies: 27
Views: 9,110
Posted By jkaiser77
What about grinding the washer/keepers with a...

What about grinding the washer/keepers with a drill bit?
Forum: Overhaul 05-27-2017, 10:13 PM
Replies: 27
Views: 9,110
Posted By jkaiser77
I used an electric heat gun (multiple times, ~5...

I used an electric heat gun (multiple times, ~5 minutes each time) and still nothing.

Here's a photo showing the current state of affairs. As you can see, there's been a fair amount of...
Forum: Overhaul 05-27-2017, 09:59 PM
Replies: 41
Views: 19,075
Posted By jkaiser77
Ok, here's the update... I did two pressure...

Ok, here's the update...

I did two pressure tests using equipment in the photo below. I used thread seal tape and tightened things pretty hard.

Pumped the pressure to a little over 20 psi. In...
Forum: Overhaul 05-27-2017, 12:04 PM
Replies: 27
Views: 9,110
Posted By jkaiser77
No worries, Tom. I really appreciate any/all...

No worries, Tom. I really appreciate any/all advice. This forum is a tremendous resource thanks to people like you.

I'll keep at it and let you know how it goes...
Forum: Overhaul 05-27-2017, 11:18 AM
Replies: 27
Views: 9,110
Posted By jkaiser77
The head is off, and I was able to easily remove...

The head is off, and I was able to easily remove all the other valves.

I continue to use Don's screwdriver/mallet technique, combined with carb cleaner. Literally nothing. It's like the washer...
Forum: Overhaul 05-26-2017, 07:39 PM
Replies: 27
Views: 9,110
Posted By jkaiser77
Don, thank you so much (both for your tip and MMI...

Don, thank you so much (both for your tip and MMI in general!)

Unfortunately I've tried the screwdriver/mallet combo all afternoon. No luck.

Sprayed PB Blaster, multiple times. No luck.
...
Forum: Overhaul 05-26-2017, 12:28 PM
Replies: 27
Views: 9,110
Posted By jkaiser77
The lifter wasn't touching the bottom of the...

The lifter wasn't touching the bottom of the valve. I've repositioned it at least a dozen times and no change. And Piston 4 is at TDC so the cam lobe should be good.

The issue seems to be that...
Showing results 1 to 25 of 46

 
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